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Trike Four

With the success of my third trike I had already designed and made what I thought was the most optimized design for off-road use with that layout. I felt that I could only ever do minor upgrades in the design and therefore far short of anything significant enough to justify a whole new ground up build. I had considered going away from the traditional front wheels steering/rear wheel power layout a long time ago to something a bit more advanced but I was too limited in my ability, knowledge and access to equipment. For literally years I was puzzled over how to make a spline type system for powering drive shafts until I had a breakthrough some time ago. So my plan was to have all of the three wheels driven and the front still steer. I also wanted to not go over 17kg (weight of trike 2) which considering the all metal construction and elaborate drive line would be quite some task. This has now changed to 19kg as I changed my plan to use some heavy 19 x 2.5" trials tyres all round.

This will be a long project and it has only just started. So far I have done not much more than planning and some small but elaborate machined pieces. 


Whats new: Rear hub axle machined along with hub in the construction section

Current Status: Handlebar clamps being made



Overview:

Aimed weight: 19KG
Steered wheels: Both front wheels
Materials: mostly 4130 Cro-mo
Powered Wheels: All three wheels
Planned width: Approximetly 900mm

Front wheel specs: Nimbus extra wide 19" (391) dual wall trials rims, stainless spokes and custom made spindles in the place of hubs.
Rear wheel specs: 
Nimbus extra wide 19" (391) dual wall trials rim, stainless spokes and custom made rear hub.
Gears: 16 with an additional geared under-drive
Brakes: Single V-brake for the rear
Tires: 19 (391) x 2.5" Maxxis Creepy Crawler





Due to the fact that this will end up being a very long and ellaborate build it has been broken up into various sections as listed below.


Design through sketches Design through sketches:

Multiple hand drawn sketches showing a small amount of design work that went into working out the design of this trike. 
Parts selection Parts selection:

Details of the finer points of the part selection covering reason for parts choice, specifications, modification, problem solving, pictures and plans.
Electrics Electric assist:

From analasis to designing and then finally to construction this section is all about implimenting an electric motor for powered assistance in short powerfull bursts.
Construction Construction:

Moving from the design to the machine shop where the fabrication begins. Starting with the small intrictate components before moving onwards to the frame itself.